TIMING, SPARK PLUG and POINTS need to be set correctly for the engine to operate at peak performance.' 63 to '81 carts have a scribed line on the points plate and a notch on the side of the housing to designate the timing marks. Align these notches to return the timing to the original factory position.Severe arcing of the points, or no spark, is a indication of a faulty condenser.
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The points MUST be gaped to specs. Please refer to the settings below.POINT GAP '63 to '81.022.024 in.SPARK PLUG '63 to '70 -.040'71 to '81 -.025. To find out the year of Harley Davidson golf carts, you will need to know the VIN. This number is located on a metal plate that is affixed to the frame directly above the driver's rear wheel. It's important to know the correct year so you can get the correct Harley Davidson partsIf your cart was made in the '60s, the first two numbers designate the year and the next letter(s) designate the model as in this example: 64DC800025 This VIN would indicate that the cart was made in '64 and is a model DC If your cart was made in the '70s or '80s, it will follow this format: 3B12234 H4 This VIN indicates it was made by Harley Davidson in '74 (H4) and is a model D (3B).
1982 was the LAST year that Harley Davidson produced a golf cart.MANUFACTURE & YEAR The letter H (made in the '70s) or J (made in the '80s) indicates the cart was manufactured by Harley Davidson The letter C (made in the '80s) or D (made in the '90s) designates Columbia as the manufacture. The last number indicates the year of the decade.H7='77J1='81C4='84GAS MODELS'63 to '813B=D5B=DC7C=D43K=CLASSIC'82 to '833B=D35K=DX4'84 to '853B=G3 5K=G47K=U4ELECTRIC CARTS'63 to '764B=DE6B=DEC8C=DE4'77 to '834B=DE36K=DEX4'76 to '788D=DE40'79 to '828D=MGIV. The '63 to '81 Drive Clutch, also known as the Primary Drive is a 'Wet Clutch' and needs to be filled with 12 ounces of 90 weight gear oil.
When replacing oil, use part # 36369-77 to replace all the seals for smooth operation. The felt seal is trimmed to fit and installed DRY. Tighten shaft nut to 75-86 ft-lbs and secure with 'tabs' on lock washer. Tighten the (3) acorn nuts (clutch cover) to 54-66 in-lbs.IMPORTANT: The distance between the floating flange and edge of bearing is.040 to.060 in.
Add/remove shims needed for required clearance. Shims are located at the outer side of the bearing. The only part that should be located inside of the bearing is the thick washer. Harley Davidson used a 2 cycle, loop-scavenged single cylinder engine with a reed valve intake. The engine is cooled by air and displaces 245cc. It was produced from 1963 to 1981.
A high quality, certified 2 cycle GOLF CART OIL (TCW-3) is mixed with low octane gas. 1-1/2 ounces of 2 cycle oil to 1 gallon of low octane gas (85 to 1) is the correct ratio.ENGINE SPECIFICATIONS FOR '63 to '81STANDARD PISTON DIAMETER 2.739 in.PISTON FIT IN CYLINDER.006.007 in. (loose)PISTON RING END GAP.007.017 in.PISTON RING SIDE CLEARANCE.002.004 in.ENGINE TROUBLESHOOTING:ENGINE TURNS BUT: Cart Won't Start/Hard Starting or Lack of PowerENGINE DOESN'T TURN: See 'Charging System' categoryThe first task to do is a compression check The compression should be approximately 80 psi in FORWARD and 85 psi in REVERSE. A higher compression, 10-15 psi over, would suggest either a blocked exhaust port, build-up of carbon on the cylinder head or a BLOCKED MUFFLER. If the compression is high, disconnect the muffler to see if the compression returns to normal. If the compression is low, in either direction, a broken ring(s) is the problem. Remove the carbon from the piston top to get its size.
If the compression is fine, check for a sealed crankcase The crankcase is sealed by the CRANKCASE GASKET, the OIL SEALS and the REED PLATE: BAD GASKET would be indicated by accumulation of dirt between the crankcase halves. BAD OIL SEALS would be evident by an accumulation of dirt either behind the stationary flange (the flange on the crankshaft) or around the fan shroud. BAD REED PLATE would be suspect if there is a back flush of gas in the air cleaner Crankcase ok? Check for spark NO SPARK or WEAK SPARK.Make sure points and plug are gaped correctly (see ENGINE category) If there is a sign of arcing OR a lot of spark at the POINTS, replace the condenser. If the spark plug is fouled, replace it. IT IS IMPORTANT TO NOTE THAT AUTOMOTIVE PARTS WILL NOT WORK PROPERLY AND CAN CAUSE DAMAGE, NAMELY POINTS (the points spring tension, if too much, can wear down the cam lobe and if not enough, will cause the points to bounce). Adjust TIMING to factory setting.
With the points cover removed, you will see a scribe line on the points plate. Line this mark up with the punch mark on the side of the housing. Good spark but no gas entering cylinder?? The FUEL DIAPHRAGM (located in carb - '63 to '81) works from the engine vacuum.
It is important that the crankcase is sealed and the compression is good. Rebuild the carb with a rebuild kit and flush all the passages out. Inspect the REED PLATE ASSEMBLY. The pedals should not be missing or bent. A slight gap is normal.
12 volts is supplied from the BATTERY which flows through the CIRCUIT BREAKER, IGNITION SWITCH, MICRO SWITCH, through the SOLENOID then to the FORWARD/REVERSE SWITCH and STARTER/GENERATOR. If the starter/generator fails to turn over when the gas pedal is pushed, perform the following tests.With the ignition switch ON and the gas pedal DEPRESSED, check for 12 VOLTS at the small terminal of the solenoid that is not GROUNDED. If voltage is PRESENT, jumper the two LARGE terminals on the solenoid. If motor turns, the solenoid is defective.
If motor doesn't turn, either the Forward/Reverse Switch or the Starter/Generator needs testing.
Comments., 9 years agoSheeesh, I never knew Harley made them eather. Would love to see a pic of that Baby when ya get-er-done. edward, 8 years agoI was wondering if you were a collector. I have a very rare ELECTRO-CADDY golf cart produced in the early to mid 70's by a company in california thas after producing around 1000 carts went out of business.
It is not a riding cart but weighes about 150 lbs, is nmade of fiberglass, has 2 wheels in the back and one in the front with a remote control you put in your back pocket and it stays 6 frrt behind you at all times when you are walking. It has a place to place your clubs and drinks if you like. Have you ever heard of this cart?? I can send you pic if you would like. Thanks to anyone who responds. gary jones, 8 years agoI have a harlet davidson 69d model golf cart that i am restoring.
Fun project can't wait to get it done. Does anybody know what the value of these carts are.
Thanks Gary. Bobbie jo, 8 years agoI have a 1973 AMF Harley Davidson golf cart, it's in great shape and runs perfect.
I am looking for a buyer.if anyone has any information that can lead me in the right direction that would be very helpful.Thank you. Reuben Ayala, 8 years agoI just picked up a 1973 Harley Golf Cart.needs batteries, and a little work but overall good shape.
I also would like to know the value of these carts. Anybody?. KAY JULIEN-MOSS, 8 years agoHi, Our disabled son has a 196O's Harley Davidson gas golf cart that he used to cruise the neighborhood in with his caregivers, and us (his parents). It is no longer running, but people stop by and are asking to buy it. Can you give me an idea of it's worth? Thanks, VJ's Mom., 8 years agoTypical-1 true response and 5 tag alongs with questions-post your stuff and we will try to help., 8 years agoThey are worth as much as someone wants to pay and you are willing to sell it for., 8 years agoI was given a 1972 four wheel Harley. I picked up two three wheel as you show above.
I made two out of the three. Most golf courses will not allow three wheelers as they tip easy. (Insurance) If you go online to golfcart care you can buy any part for this machine. I am lucky as I have a service manual 19 62 to 1980. Golfcart care will tell you anything you need to know about repairs. Also, buggiesunlimited.com parts and info. These babies can drive you nuts trying to keep them running.
I just put mine with pic's in here. Painted her harley colours and dolled her up with harley flaps and floor matts. Need any help, I am now damn near an expert on them LOLWayne., 8 years agoPS All golf carts should have the bag carrier made this way, excellent as the bag hangs under the crossbar and you pull the clubs out rather than lifting them way up to get them out on regular carts., 4 years agoI have a 1966 electric 3 wheel Harley Davidson golf cart. All original except i replaced 6 solenoids and 6 batteries. I also just purchased a brand new battery charger.
Everything else is original. Id love to show pics but cant seem to figure it out on here. Of interested email me at or call me at 302-381-6418. I love this cart because in my mind if you don't have a 63-69 you don't have a real Harley Davidson because that's when the company made them. Its nice to really own a piece of history., 4 years agoI bought a 77' model D4 2 stroke 4 wheel Harley Davidson golf cart.
Anyone have info where to get parts and manuals?., 3 years agoI started playing golf in the early 60's. My father bought our first hd golf cart in 1963. While they looked good and were better than walking, the courses we played were fairly dusty which was the kiss of death for them as their air filter system was a joke.
Would classify them as one of the worst small engines ever made., 1 year agoJust got my 1967 Harley Davidson Golf Cart back after having it mechanically rebuilt, runs great. Going to put the Harley Davidson Logo Seats in over the winter and have some minor body work done.Want to post a comment?or in order to post a comment.